Catalyst Converter Support Mat

Non-intumescent Mounting Mat

Honmat1000R is a non-intumescent mounting mat solution with a wide operating temperature range (ambient to ~1050ºC). This material is excellent for gasoline and diesel applications including particulate filters, selective catalyst reduction and diesel oxygen catalyst.

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Product details

Product introduction

Honmat1000R Non-Intumescent Mat (RCF) is made of new generation of modified refractory ceramic fiber, with very low organic binder content. It can provide the long-term stable and reliable physical holding force to various of monolith.

Honmat1000R meet the emission control requirements of a variety of vehicles and provide nice holding force from low temperature to high temperature (1050°C) as well as excellent erosion performance and aging properties. Non-intumescent polycrystalline fibers deliver added durability and help prevent mat erosion for designs incorporating a range of monolith types, including those requiring ultra-thin walls.

Honmat1000R is easy to wrap, is easy for canning, no matter stuff mounting, tourniquet mounting or other mounting methods. It is capable to be used in different catalytic converters including the exhaust system of gasoline, diesel (SCR/DPF/DOC/ASC) and natural gas applications.

 

Product feature

1.        RCF micro-intumescent mat

2.        Low organic binder content

3.        Wide range of operating temperatures (Max 1050℃)

4.        Excellent fiber resiliency for substrate retention

5.        Excellent erosion resistance

6.        Moderate peak compression force

7.        Low thermal conductivity

8.        Single layer mat solution for small to large gap designs Excellent holding force to large diameter of monolith


Product performance

1.      Chemical Composition

      Modified RCF Fiber:     90-97%

      Organic Binder:         3-10%

2.      GBD target:             0.4 (TWC, DOC, SCR, VOC) 0.45 (GPF, DPF)

3.      Support Mat Aging Performance   ≥35KPa

4.      Erosion Resistance Properties:     ≤1%

5.      Working Temperature:           ≤1050℃

6.      Basis Weight (g/m2):            1600   1800    2250   2700    3600

Nominal Thickness(mm):         12       13       15       17         20

Installed GAP(mm):              3.6     4.0      5.0      6.0      8.0

 

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